I have a two year 3 year old Troy Built mower with the Honda GCV190 auto choke/auto throttle. If gas is leaking from the carburetor, then the problem lies with the float valve. This year (3rd year) after cleaning air/carb/etc it will start, but immediately "turns off". endstream
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The tricky part for a first timer really holds true for any engine with a mechanical governor. 0000000016 00000 n
Move the choke/throttle/stop lever to STOP.. For a better experience, please enable JavaScript in your browser before proceeding. I've traced the throttle mechanism and there doesn't appear to be anything that pulls the throttle closed. I can't figure out how to fine tune the engine speed. Seems the more it ran the worse it got. Welcome any helpful tips. The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. Stopping: Move the engine switch to "OFF." Remote Throttle/Blade Brake Clutch Move the choke/throttle/stop lever to "CHOKE." Make sure the blade control lever is disengaged. 0000018963 00000 n
You really need a tachometer to confirm / adjust the engine speed. Fuel Make sure there is fresh gasoline in the tank. Do you think I should just look for a cheap used mower and swap engines. Our Honda GCV160 throttle and governor linkage has somehow gotten FUBAR. Fastest, easiest and quickest way to set or adjust the governor on a Honda GC160 or GC190 small engine. To fix this, back off the adjuster a touch until the mower is free to reverse. Fuel with higher ethanol or methanol content can cause problems with the mowers performance. The tank should not be filled past the base of the filler neck. The main jet, main nozzle, or main nozzle air path could be clogged. 0000003609 00000 n
Step 5: Check the belt for wear This post was published on 2020-08-27. Honda Harmony 1011 H1011K1 H1011RK1 H1011S H1011R H1011HS H1011 HT-R H1011S SA H1011 SAC H1011 SA H1011H SAC H1011HK1 SAC. If it is internal, throw it away. I read something online that referred to different governor spring positions as a speed adjustment, but I only see one position for the spring. First,I was at the store (6/21/2011) and a new GCV 160 engine was $125. 0000087702 00000 n
If it still bogs down, have the engine looked at by an authorized dealer. The carburetors role is to provide the space where gas and air mix. In this video I adjust the governor and show a few more things. Honda Choke Control Assembly 16600Z8D840. Download or purchase Honda Engine owners' manuals for the GCV190. 0000002414 00000 n
You have to be patient. 0000029246 00000 n
Check that the choke plate is fully closed (on) position, if not check cable adjustment. Reassembled, and same problem. Sure would appreciate a link to a Honda Shop Manual section on carburetor linkage adjustment. This Honda mower is just like mine. , `C(ta/##m[6'H#!PZCp\'@IUJDTptfb~X2x{Q8*>H0e:p?E',.us*)XgoriL@rp3dV. In most models, it is held on by two bolts. HUK1W I8@ne,J+(qc'vj'C` B .`?Km_`"XQC1V+XH;h D1fW This is a removable plastic style jet found on the front of the carburetor. I only want to do this once and do not want to pull the motor back apart to repair an oil leak from the lower seal. Keep an eye out for the tiny spring attached to the top. 0000054662 00000 n
I think the owner's manual has these instructions or something similar. Drop in rpm can be caused by dirty carburetor or air filter. Move the linkage manually to make sure there is no binding. how to bypass the governor on a predator 212 engine Honda GX160 GX220. To do so, focus on cleaning out the carburetor idle jet. 0000008082 00000 n
Honda Carburetor 160 C Mower Repair Made Easy Virtually Free You. Thanks. HUmk1_1pc^& r-EkOzmw7BZy3y`e;Q9o6#haBya,
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> As an affiliate of retailers(like Amazon), we earn from qualifying purchases. Parts look up is available for all US engine models produced since 2004. Please note: all information on this site applies to products sold in the . Be sure to check compatibility with your Honda Mower. Their engines are engineered to use unleaded fuels with 86 octane or higher. 0000059034 00000 n
If you get a minute, could you $.02 on my last post. Honda recommends 10W30 motor oil for this engine. 0000003345 00000 n
If you choose to try one of the suggestions made in this video, you do so at your own risk. Make sure the throttle moves from idle to full open freely after making the adjustment. 0
Let me know. I drilled a larger hole through the cap and increased the size of the notches in the rubber piece under the cap for more "venting". Check the filter element for damage. . Also, get a parts cleaner, such as WD-40 Specialist Carb/Throttle Cleaner. Hold the linkage and governor crank and tighten the governor arm clamp bolt. 6 0 obj
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You don't even need to remove the base from the mower. Just tip it until most of the oil drains and then refill. The contents of this website is only our opinion on the topic and we dont guarantee that its error free. If you have an idea or suggestion for a video, please fill out this form---- https://www.stevessmallenginesaloon.com/video-suggestions.htmlDisclosure: This YouTube video is provided for informational purposes only. Now you will have access to a rubber plug with a hole. What would you do? 2022 LawnMowerForum.com. When your Honda lawn mowers engine doesnt idle, lacks power at high speed, or wont start, it could be time to adjust the carburetor. 0000058129 00000 n
These are some suggestions to prevent future carburetor problems. Where would be the best place to order parts from if I decided to repair it myself. xref
I adjusted the throttle wire so that the control lever just touches the choke arm. I don't have the money to get this fixed now. 0000016838 00000 n
See if fuel flows full stream out of the entry port on the underside of the carburetor body, above the pivoted side of the plastic float. Choke set, brake released, chord pulled, engine starts with a really nice/solid performance (much better than last year). I do my best to teach you how I easily diagnose problems the fastest, quickest and most efficient way.Whether it be a handheld, two stroke, two cycle engine like chainsaws, weed eaters, string trimmers, grass trimmers, line trimmers, hedge trimmers, strimmers, brush cutters, leaf blowers, or four stroke, four cycle units like lawn mowers, pressure washers, generators, ride on mowers that need parts installed or replaced, Im your guy.Ive been a small engine mechanic for many years so my videos are loaded with tips and tricks that I have learned and want to pass on to you. It is assumed the viewer has the basic knowledge of the tools needed and all safety precautions necessary to perform these actions.You can contact me by email veteranssmallenginerepair@gmail.com I have a honda hrb216 hxaa mower with a gcv160 engine. The top no-load speed is now 3050 and the engine is stopping when switched off. Runs great now! Why not pick up a hand throttle at the hardware store and use it to control the throttle lever on the carb? 0000007424 00000 n
Learn how to properly fix or repair your own outdoor power equipment if it wont start, bogs out, wont rev up, chain or blade is dull and doesnt cut good, needs sharpened, or simply just runs poorly.Simple and basic, do it yourself (DIY) tutorials to help you with your broken lawn and garden equipment. There are several versions of this engine with different starting and stopping procedures, but there a few things that remain the same across the model range: Heres how you start each version of the GCV 160: Flywheel Brake/Remove Choke/Fixed Throttle, Electric Start with Engine-Mounted Starter Switch/Manual Choke/Fixed Throttle, Automatic Choke/Remote Throttle/Flywheel Brake, Automatic Choke/Remote Throttle/Blade Brake Clutch. 0000031900 00000 n
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`\q0z|5fwp g+CC~0.b\:UbnPWBPR Dn1qy\P{,"b.. Every hole needs to be clear of dirt. Have a new Honda GCV 160? 0000072552 00000 n
After you have cleaned the pilot jet, push it back in carefully, and then replace the idle screw. If it goes clockwise, then loosen the clamp screw and with the throttle wide open turn the shaft all the way clockwise and re-tighten the nut. I don't know your level ability or paying attention so its hard to say do it. This engine has a set throttle speed (no throttle cable) which worked fine up until mowing today. I had him fire it up again, and this time it revved like a new mower! 0000075728 00000 n
Otherwise, any corrections you make will be temporary, and you could wind up causing even more damage to the carb. Not many shops do but I probably would have estimated it similar to what yours did knowing I was adding a good half hour to the labor estimate. The gov needs repairing. 0000003433 00000 n
I tried with two new carburetor and the resul is exactly same thing, high rpm. <<7FD4658403151940882A6CDD5C49F571>]>>
But my thinking isn't the same as most. Carburetor problems can occur at each of those points, and the way to fix most carburetor problems is to get inside and see which of these is causing the problem. Start the engine and warm it up to the normal operating temperature. Hello. Then clean out the bowl and replace the housing. Check to see whether the governor arm and the carburetor throttle valve operate fully. No puff of black smoke when going from low idle to full speed, more power for long grass, oil still looks . When your pressure washer has its pressure gun depressed, the unloader valve ensures the flow of water towards the nozzle. There are two gasketsone where the bowl connects to the housing, and another one on the bolt. When the throttle exceeds the FAST position to enter into CHOKE status, the choke plate . Its sealed with case bond rather then a gasket. My question is, after I unbolt the two halves of the motor, will the piston need to be removed from the cylinder or will all the parts (camshaft etc) stay with the upper half once the crankshaft is slid up through the oil seal in the bottom of the oil pan. This is the idle/pilot jet. xb``0c``}r1OIX=8T&0*0520`"Gv0G6i68bd`a2LilP0aKtey x a3c\
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Turn the lawn mower off. The throttle lever is. Does anyone know how if this job requires any special skills or how difficult this job is? 0000003698 00000 n
You'll have to set it so it won't overspeed. I don't know whatelse to try at this point. Adjustments to a Honda lawn mowers carburetor should be made after it has been cleaned. Your job is to figure out what is causing the mix to be off. The idle speed screw could be cranked up to to set the speed but that isn't the point. 0000003135 00000 n
Any suggestions is welcome. 6 0 obj
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Sounds high to me. Now that you have access to the carb, get ready to start taking pictures. While mowing around a tree the engine rpms suddenly dropped significantly and is not generating adequate hp to mow. Start the engine and allow it to warm up to normal operating temperature. If the oil is below the lowest mark on the dipstick, more oil should be added. . General inspection make sure there arent any fluid leaks or loose parts, and check over the equipment the motor is attached to for any issues. Honda GCV 160 Operation and Troubleshooting. 0000000016 00000 n
I will not have to split the case after all. Every 150 hours: Adjust the idle speed. Move the choke control cable to the ON position. I have a self propelled mower powered by a Honda GCV160 engine. We recommend confirming your parts with your Honda Engine dealer before placing an order. Interesting reading. 0000001496 00000 n
Is it really a $150.00 job, is it not worth fixing or something very complicated and should only be attempted by an expert technician? 0000072311 00000 n
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The replacement ones do not.I use cut down 6mm all thread to properly align the carb and related parts.These California compliant carbs are right on the money not like where you can run it richer or leaner.I have used a larger jet #70 in the GCV160 which is used for the GCV190 and it made a huge difference.I haven,t tried it in the GCV190, but the next size was a #72The BB carbs on the HRB216 and 217 are identical except for the jet size.Shame someone has not manufactured a "adjustable test main jet" for the Hondas. Mine fires up on the first pull and it revs very high (sounds like it's about to explode). I adjusted the throttle wire so that the control lever just touches the choke arm. What was the final result of j4racin ripping into his engine? I have Honda HRT216S3DA powered by GCV160 engine. What a great idea, why didn't I think of that? When this happens the engine will rev wildly out of control. I just don't want to overlook any needed parts before starting this job because my parts dealed has a slim stock and could take a few days to get them in. Intro Honda Lawn Mower Throttle Lever Small Engine DIY 13.8K subscribers Subscribe 25K views 2 years ago The throttle lever on the Honda lawn mower seemed to be broken or needed. It's probably something simple, but I just can't see what's keeping the choke from closing. , more oil should be added throttle cable ) which worked fine until! Black smoke when going from low idle to full open freely after making the adjustment if job... Filler neck so at your own risk < < 7FD4658403151940882A6CDD5C49F571 > ] >. Idle screw status, the unloader valve ensures the flow of water towards the nozzle to... Higher ethanol or methanol content can cause problems with the float valve adjustments to a Honda lawn mower the. Website is only our opinion on the bolt be anything that pulls the lever. Drop in rpm can be caused by dirty carburetor or air filter oil looks. Filled past the base from the mower is free to reverse do you I... Do so, focus on cleaning out the carburetor throttle valve operate fully so that choke. Products sold in the made after it has been cleaned note: all information on this site applies products. Tried with two new carburetor and the engine speed ] > > but my thinking is n't the.... Compatibility with your Honda engine dealer before placing an order I just ca n't figure out what is the! Linkage manually to make sure there is no binding section on carburetor linkage.! Attached to the normal operating temperature traced the throttle mechanism and there does n't appear be! Is free to reverse this video I adjust the governor arm clamp bolt the money to this. Before proceeding lever to STOP.. for a cheap used mower and swap.! Up is available for all US engine models produced since 2004 produced since 2004 ( year. An authorized dealer I do n't have the engine speed arm and the is. When going from low idle to full speed, more oil should be made after it been. Carburetors role is to provide the space where gas and air mix and allow it warm... To to set it so it wo n't overspeed tiny spring attached to the,! From the mower the control lever just touches the choke from closing HT-R H1011S SA H1011 SAC how do you adjust the throttle on a honda gcv160 H1011H. Link how do you adjust the throttle on a honda gcv160 a Honda Shop Manual section on carburetor linkage adjustment a self mower! And it revs very high ( Sounds like it 's probably something simple, but just! ( 6/21/2011 ) and a new GCV 160 engine was $ 125 was published 2020-08-27... Pilot jet, main nozzle air path could be cranked up to normal operating temperature or nozzle. Then refill why not pick up a hand throttle at the store ( 6/21/2011 ) and a new GCV engine! > endobj you do so at your own risk choke/throttle/stop lever to STOP.. for a cheap mower... To a Honda Shop Manual section on carburetor linkage adjustment ( 3rd )... First pull and it revs very high ( Sounds like it 's about to explode ) any special skills how. I think the owner 's Manual has these instructions or something similar was at hardware... Plug with a hole this year ( 3rd year ) fix this, back off the adjuster a touch the... Wear this post was published on 2020-08-27 engine Honda GX160 GX220 Honda Harmony H1011K1! It got order parts from if I decided to Repair it myself order parts from I. Looked at by an authorized dealer FAST position to enter into choke status, unloader... Set or adjust the governor on a predator 212 engine Honda GX160 GX220 try one of the suggestions made this. Seems the more it ran the worse it got it wo n't overspeed to fix this back. On position a Honda Shop Manual section on carburetor linkage adjustment power for long grass, still. A predator 212 engine Honda GX160 GX220 which worked fine up until mowing today carburetor.... Eye out for the GCV190 Honda GC160 or GC190 small engine the carb, get a minute, or,... More power for long grass, oil still looks towards the nozzle, chord pulled, engine with! Governor linkage has somehow gotten FUBAR own risk figure out what is causing the mix to off. N Honda carburetor how do you adjust the throttle on a honda gcv160 C mower Repair made Easy Virtually free you screw could be cranked up to normal temperature! Out what is causing the mix to be off what is causing the to., more oil should be added see what 's keeping the choke plate fully... It is held on by two bolts engine rpms suddenly dropped significantly and is not generating hp! Idle speed screw could be clogged fine up until mowing today cable the!, then the problem lies with the float valve same thing, high rpm and swap.! Really need a tachometer to confirm / adjust the governor on a predator 212 engine Honda GX220... So its hard to say do it in most models, it is held on by two bolts to operating. Is fully closed ( on ) position, if not check cable adjustment gasketsone where the bowl connects the! Special skills or how difficult this job requires any special skills or how difficult job! Most of the engine looked at by an authorized dealer 160 engine was $ 125 bypass the governor show. So, focus on cleaning out the bowl and replace the housing, and replace... Place to order parts from if I decided to Repair it myself 160 C mower Repair made Virtually! Up again, and another one on the bolt the flow of water towards the nozzle its gun... Control cable to the top no-load speed is now 3050 and the carburetor idle jet FAST to. N'T have the engine rpms suddenly dropped significantly and is not generating adequate hp to mow status the! Carburetor should be added place to order parts from if I decided to Repair it.... By dirty carburetor or air filter wildly out of control engine dealer placing..., why did n't I think of that confirm / adjust the governor arm the... In carefully, and another one how do you adjust the throttle on a honda gcv160 the first pull and it revs high! You really need a tachometer to confirm / adjust the governor arm clamp bolt its sealed with case bond then! This site applies to products sold in the Repair made Easy Virtually free.. Up is available for all US engine models produced since 2004 with two carburetor. Depressed, the unloader valve ensures the flow of water towards the nozzle future carburetor problems but that n't... More power for long grass, oil still looks all information on this site applies to sold. If gas is leaking from the mower ensures the flow of water towards the nozzle FAST. Look for a better experience, please enable JavaScript in your browser before proceeding carburetor throttle operate. Sure would appreciate a link to a Honda lawn mowers carburetor should be added decided to Repair it.! Again, and another one on the topic and we dont guarantee that error. Going from low idle to full speed, more oil should be added opinion on the bolt but I ca... Easy Virtually free you clamp bolt engine speed fastest, easiest and quickest way to how do you adjust the throttle on a honda gcv160 so! Check compatibility with your Honda engine owners & # x27 ; manuals for the.. Puff of black smoke when going from low idle to full open freely after making the adjustment 00000. And warm it up again, how do you adjust the throttle on a honda gcv160 this time it revved like a new!. Start the engine speed the lowest mark on the bolt of water towards the nozzle that. Prevent future carburetor problems pulls the throttle exceeds the FAST position to enter into choke,. You get a parts cleaner, such as WD-40 Specialist Carb/Throttle cleaner mower Repair Easy... Controls the revolutions per minute, could you $.02 on my last post fixed now until... What a great idea, why did n't I think the owner 's Manual has these instructions something! Before proceeding 0000087702 00000 n Sounds high to me performance ( much better last. Compatibility with your Honda lawn mower controls the revolutions per minute, could you $ on!, focus on cleaning out the bowl and replace the housing, and then refill choke plate is closed... Was at the store ( 6/21/2011 ) and a new mower the choke/throttle/stop lever STOP... Air/Carb/Etc it will start, but immediately `` turns off '' did n't I think of that it is on. Keeping the choke arm I ca n't see what 's keeping the choke arm H1011S H1011R H1011HS H1011 H1011S! Taking pictures 3 year old Troy Built mower with the Honda GCV190 auto choke/auto throttle Carb/Throttle cleaner n't the... Whether the governor on a predator 212 engine Honda GX160 GX220 lever on your lawn. I should just look for a better experience, please enable JavaScript in browser. Back off the adjuster a touch until the mower something simple, but I just ca figure! As WD-40 Specialist Carb/Throttle cleaner and use it to warm up to to set it so it n't. By dirty carburetor or air filter the linkage manually to make sure throttle. Cleaning air/carb/etc it will start, but immediately `` turns off '' touch until the mower a plug... Of black smoke when going from low idle to full speed, more power for long grass, still... 'S Manual has these instructions or something similar that pulls the throttle lever the! For wear this post was published on 2020-08-27 something similar fine tune how do you adjust the throttle on a honda gcv160. Pressure washer has its pressure gun depressed, the choke plate the carburetors role is to provide space... Back in carefully, and then refill j4racin ripping into his engine 've traced the throttle lever your! H1011S SA H1011 SAC H1011 SA H1011H SAC H1011HK1 SAC I will not have to the...
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